FAQ

TCC is a revolutionary Thermo Ceramic Coating, Ceramic Based, having High Emissivity 0f 0.9, Durable coating to Make Oven More Energy Efficient & to ReduceCo2Emissions.

It’s a combination of High Temperature Durable Ceramic material along with High Temperature Organic Resins, Aluminium Paste, Proprietary material, Solvents.

Sheet metal used in the construction of Oven (Firing zone & Main Oven) is
Generally Mild Steel which has the general Emissivity of 0.20 – 0.32, which means if 100 unit of Heat is Imparted on MS sheet only 20-32% of Heat is Reradiated back in the process, and rest radiation heat is transferred to the insulation. When TCC is applied on Internal Mild Steel Metal Sheet which has got the emissivity of 0.92, which means if 100 unit of Heat is Imparted on TCC Coated MS sheet 92 % of Heat is Reradiated by the TCC Coated MS Sheet back in the process, and rest radiation heat is transferred to the insulation, thereby improving the Heat Reradiating Property of MS Metal Sheets.

200 deg.c to 1800 deg.c.

Yes. For Firing zone where temperature is maintained at higher temperature i.e. more than 400 deg.c, TCC 600 is best suitable Energy Saving Coating, & for Main Oven where temperature is maintained aroun 200-220 deg.c, TCC 400 is best suitable for this area.

TCC doesn’t contain free silicon bonds, so there is no question of reaction with thecoating,moreoveritcontainsceramicmaterialwhichisnonreactiveinnature.Alotof renown Paint Suppliers in Automobile companies like Kansai Nerolac, Asian Paints, PPG and many others have tested TCC in their labs to check the effect of coating for crater, abrasion, efficacy, peel off, dust formation, reaction etc., TCC passed all the test from these renown paint suppliers and found the performance to be satisfactory.

The general life of TCC is around 5 years, only to maintain the durability & efficacy of TCC our technical executive inspect the Ovene very 2 years to check the performance of TCC.

After five years it doesn’t peel off neither forms dust, only to maintain the dur ability of coating, recoating is recommended.

ROI of the TCC project depends upon the number of working hours of the Oven. Generally ROI falls between 6-8 months. But if number of working hours is less ROI will be higher.

Energy Savings is from 10 to 25% in Powder Coating/ Liquid Painting Shops/CED Ovens.

Start up time decreases from 10-25%.

After applying TCC inside the firing zone & main oven, which accelerates heating times, Burner on time reduces and off time increase.

Temperature in the vicinity (floor Temperature ) of PCO/CED/ Heating Ovens etc. decreases from 3 deg.c.to 8deg.c depending upon the % of Radiation Heat losses from the heating Equipment, thereby providing a better & comfortable environment to the operators, keeping the good health of the staff.

We have done number of project and have project reports on the same.

Any time is the best time to take advantage of this Technology.

Yes, Infact we have done some projects where the Ovens are almost new (1 year) and have increased Energy efficiency upto 18%.

Yes, apart from Effective in Saving Energy it is highly anticorrosive in nature due to the presence of Ceramics in TCC. It helps to increase life of Equipment from 3-5 years.

You have to optimize process temperature because of speed up in heat generation and have to set upon your requirement of Process temperature required for proper baking of the Powder Coated Jobs.

We have done a number of Energy Saving Projects in Baking / PCO / CED Ovens and can share case studies of the same.

TCC is a revolutionary Thermo Ceramic Coating, Ceramic Based, having High Emissivity 0f 0.9, Durable coating to Make Oven More Energy Efficient & to Reduce Co2 Emissions.

It’s a combination of High Temperature Durable Ceramic material along with High Temperature Organic Resins, Aluminium Paste, Proprietary material, Solvents.

Refractory Bricks/ Ceramic Fiber Modules being used for insulation of Furnace (Firing zone & Main Furnace) i which has the general Emissivity of 0.20 – 0.32, which means if 100 unit of Heat is Imparted on Refractory Bricks/ Ceramic Fiber Modules only 20-32% of Heat is Reradiated back in the process, and rest radiation heat is transferred from the bricks to the outer body of Furnace. . When TCC is applied on Refractory Bricks/ Ceramic Fiber Modules which has got the emissivity of 0.92, which means if 100 unit of Heat is Imparted on TCC Coated Refractory Bricks/ Ceramic Fiber Modules, 92 % of Heat is Reradiated by the TCC Coated Refractory Bricks/ Ceramic Fiber Modules back in the process, and rest radiation heat is transferred to the insulation, thereby improving the Heat Reradiating Property of Refractory Bricks/ Ceramic Fiber Modules. 

200 deg.c to 1800 deg.c.

TCC doesn’t contain free silicon bonds, so there is no question of reaction with the coating, moreover it contains ceramic material which is non reactive in nature. During Baking/Curing of TCC, it forms a strong bond with the Refractory Brick/ Ceramic Modules (sintering happens during curing at high temperature due to presence of convertible medium of specialized resins). After curing TCC forms a nonreactive surface which doesn’t react with furnace atmospheric gases.

The general life of TCC is around 5 years, only to maintain the durability & efficacy of TCC our technical executive inspect the Furnace every 2 years to check the performance of TCC.

After five years it doesn’t peel off neither forms dust, only to maintain the durability and consistent efficacy of coating, recoating is recommended.

ROI of the TCC project depends upon the number of working hours of the Oven. Generally ROI falls between 6-8 months. But if number of working hours is less ROI will be higher.

Energy Savings is from 05 to 12% in High-Temperature Process.

Start up time decreases from 10-25%

After applying TCC inside the firing zone & main Furnace, which accelerates heating times, Burner on time reduces and off time increase.

Temperature in the vicinity (floor Temperature) of Heating equipment etc. decreases from 3 deg.c.to 8deg.c depending upon the % of Radiation Heat losses from the heating Equipment, thereby providing a better & comfortable environment to the operators, keeping the good health of the staff.

We have done number of project and have many project reports on the same which can be shared with you.

Any time is the best time to take advantage of this Technology.

From 10% to 40% Shell Temperature of Furnace can be dropped by applying TCC on internal as well as on external surface.

Yes, after curing TCC applied on Refractory bricks which forms a nonreactive surface, doesn’t react with the atmospheric gases present in the furnace. It has been found that the TCC Coated Refractory brick, it’s life has been found to be increased by atleast 5 years, which helps not only to save a lot of precious energy but also decreases the downtime of the process.

Any type of heating is a specialized process where desired characteristic of a processed job is achieved. Furnace is the equipment where maximum thermal Energy is consumed and it’s efficiency plays an important part in the Profits of any organization. Maximum Thermal Energy is used in this process, which apart from generating precious thermal energy to heat the equipment also generates tonnes of Co2 Emissions. Over the years only normal high temperature paints were used in the external shell of Ovens and Furnaces which are very ineffective in stopping Radiation heat losses radiating from the equipement. So there was immediate need of specialized Paints/Coatings to stop not only radiation heat from the heating equipment but also save money for the clients which increases profit of the organization. Emissivity of Aluminium Paints is around .3 t 0.4 while Emissivity of Thermo Ceramic Coatings is around 0.92 which is very essential for stopping radiation energy losses from the heating equipment. 

You have to optimize process temperature because of speed up in heat generation and have to set upon your requirement of Process temperature required for proper baking of the Powder Coated Jobs.

We have done a number of Energy Saving Projects in Furnaces and can share case studies of the same.

Yes, we have many appreciation letter from the Clients where we have successfully executed Energy Saving Projects. Can be shared on request.